Female engineer working on laptop amid automotive electrical wiring ensuring cybersecurity for her factory network.

The Hidden Security Risks in Your Factory Network

June 19, 2025

When you think about cybersecurity threats to your manufacturing business, you probably picture a firewall, antivirus software, and some security awareness training. That might be enough to protect your office Wi-Fi or email accounts. But your factory floor? That's a whole different story.

Manufacturers are becoming prime targets for cybercriminals. Not because they're careless, but because their IT and OT (Operational Technology) systems were never designed to work together, let alone defend each other. And when these systems are siloed, outdated, or ignored altogether, it creates a wide-open backdoor into your business.

Let's break down why this is happening, and what cybersecurity steps you can take to combat it.


Why Cybercriminals Are Targeting Manufacturers

Attackers know that operational downtime costs manufacturers big money. They also know that industrial networks are often running on outdated software, unpatched systems, and "if it ain't broke, don't fix it" thinking.


Key vulnerabilities include:

  • Legacy OT systems with no encryption or authentication

  • Flat network architectures with no segmentation between IT and OT

  • Remote access tools for vendors that bypass internal controls

  • Lack of logging or visibility into OT environments

In other words, even if your IT systems are secure, your OT network may still be wide open.


IT vs. OT Security: What's the Difference?

  • IT Security focuses on protecting digital assets: emails, files, databases, user accounts.

  • OT Security protects physical processes: machinery, production lines, PLCs (Programmable Logic Controllers), and sensors.

The challenge? Most IT teams don't understand OT environments, and most OT teams aren't trained in cybersecurity. That's how gaps form.


Common Gaps Between IT and OT

  • No unified security policy across environments

  • Separate teams managing different systems without coordination

  • OT systems connected to the internet for vendor support, but with weak or no security

  • Inconsistent backup and disaster recovery protocols across IT and OT

These aren't just operational inefficiencies, security risks waiting to be exploited.


Real-World Consequences of OT Cybersecurity Failures

Cyberattacks targeting OT systems have caused:

  • Production halts lasting days or weeks

  • Compromised safety systems that put workers at risk

  • Theft of intellectual property and product designs

  • Costly ransom payments due to lack of offline, immutable backups

This isn't theoretical. From Colonial Pipeline to JBS Foods, manufacturers have been forced to learn the hard way.


What a Unified, Layered Security Strategy Looks Like

The good news? You can protect both IT and OT environments without slowing down production. But it takes a strategic, layered approach:


1. Segment Your Networks

  • Separate IT and OT traffic to prevent lateral movement

  • Use firewalls and VLANs to control access points

  • Apply Zero Trust principles: verify every connection, no assumptions


2. Harden Your OT Systems

  • Disable unused ports and protocols

  • Change default credentials

  • Apply security patches where possible (and create compensating controls where you can't)


3. Centralize Logging and Monitoring

  • Use a Security Information and Event Management (SIEM) platform to monitor both IT and OT

  • Set alerts for unusual activity on factory networks

  • Create incident response plans that include OT-specific actions


4. Control Third-Party Access

  • Require MFA and secure VPN access for vendors

  • Limit access to only what's necessary, and log every session

  • Review and revoke access regularly


5. Train All Teams, Not Just IT

  • Include OT personnel in cybersecurity training

  • Conduct tabletop exercises that simulate factory-specific threats

  • Foster collaboration between IT and OT teams


6. Back Up Everything

  • Ensure production line configurations and OT system states are backed up

  • Store backups offline and test them regularly


Why Manufacturers Trust Tech Rage IT

We understand that manufacturing doesn't stop for compliance checklists. Our job is to protect your operations, not slow them down.

  • We work with your team to bridge the IT/OT divide

  • We bring cybersecurity expertise that respects uptime and safety

  • We help design secure network architectures tailored to your environment

  • We act as your ongoing compliance and risk partner, not just your tech fixers


FAQs: Factory Cybersecurity

Isn't OT supposed to be isolated from the internet? That used to be true. But more OT systems are now connected for maintenance, remote monitoring, or data sharing. If it touches the internet, it needs protection.

What if we can't patch some of our legacy systems? Use compensating controls like firewalls, access restrictions, and monitoring to mitigate risk.

We haven't had a breach yet. Isn't what we have working? Not getting hacked doesn't mean you're secure. It might just mean you haven't been targeted yet—or worse, you have, and you don't know it.


The Bottom Line

Manufacturing networks are no longer off the radar for cybercriminals. In fact, your factory floor might be your weakest link.

Don't wait for a breach to discover that your firewall wasn't enough. It's time to build a security strategy that protects production without grinding it to a halt.

Click Here or give us a call at 407-278-5664 to Book a FREE Discovery Call. Let's build a secure, unified infrastructure that keeps your factory running.